Suitable to control Electric Heaters and IR Lamps in Industrial Heating Systems

The REVO PN unit is designed to handle applications with multiple zones. This enhanced unit, thanks to a particular algorithm, minimizes your energy costs through the synchronization and the power limit for each zone. Revo PN keeps your instantaneous power within the limits of your electricity supply contract. This product meets modern connectivity needs REVO PN responds to the modern need for connectivity, data acquisition, monitoring and diagnostics of industrial plants through the most widely used field bus systems.It’s the ideal complement to your PLC / MULTILOOP for improved power control.

Dimensions:
Size 1xS15 (4 – 8 One Phase Channel): H273mm x W93mm x D170mm; 3,60Kg
Size 2xS15 (12 – 16 One Phase Channel): H273mm x W186mm x D170mm; 7Kg
Size 3xS15 (12 – 24 One Phase Channel shared on the three phases / 20 – 24 One Phase Channel): H274mm x W281mm x D170mm; 10,6Kg

HAVE YOU CONSIDERED HOW POWER PEAKS COULD BE A PROBLEM TO YOUR BUSINESS?
The REVO PN unit is designed to handle applications with multiple zones. This enhanced unit, thanks to a particular algorithm, minimizes your energy costs through the sync function and the power limit for each zone.

BENEFITS INCLUDE:

• Elimination of power overshoot.
• Power factor close to one due to zero crossing firing.
• REVO PN keeps your instantaneous power within the limit of your electricity supply contract.
• Prevents increases in energy supply tariffs imposed by your electricity supplier.
• Quick return on investment

REVO PN FEATURES:

• • Burst Firing, Half-Single-Cycle control.
  • Each loop’s process information is managed independently.
  • Modbus Master, Modbus slave, Profibus DP, ProfiNet, Modbus/TCP and other Field bus systems.
  • Diagnostics of SCR temperature, SCR short circuit, open fuse.
  • Calculation of instant current and RMS Voltage, Current/Power.
  • Calculation of load resistance with Heater Break Alarm.
  • Voltage swing compensation.

• Built-in extra-rapid fuses easy to replace.

The post Revo PN – Suitable to control Electric Heaters and IR Lamps in Industrial Heating Systems appeared first on Toshcon CD Automation Pvt. Ltd..

Have You Considered How Peak Power Could be a Problem to Your Business?

The REVO PC unit is designed to handle applications with many zones. This enhanced unit, thanks to a particular algorithm, minimize your energy costs through the sync function and the power limit for each zone.

Benefits include:

• Each loop’s process information is managed independently
• Calculation of instant current and RMS Voltage, Current and Power
• Calculation of load resistance with Heater Break Alarm
• Modbus Master, Modbus slave, Profilbus DP, ProfiNet, Modbus/TCP, Ethernet IP and other
• Elimination of power overshoot (see video)
• Power factor close to one due to zero crossing firing
• REVO-PC keeps your instantaneous power within the limit of your electricity supply contract
• Prevents increases in energy supply tariffs imposed by your electricity supplier
• Quick return on your investment.

This powerful unit with its high performance micro can drive simple thyristor unit REVO S. By using the REVO PC, simple thyristor units can be used reducing the overall financial investment. Simultaneous fast full wave control of

• • Up to 24 one phase zones all connected to the same phase
    REVO PC 124 ex: 24 zones with Phase R – Neutral connection or 24 zones with Phase R – Phase S connection.
  • Up to 24 one phase zones distributed on the three phase
    REVO PC 424 ex: 8 off 24 with Phase R – Neutral; 8 off 24 with Phase S – Neutral and 8 off 24 with Phase T – Neutral
    REVO PC 624 ex: 8 off 24 with Phase R – Phase S; 8 off 24 with Phase S – Phase T and 8 off 24 with Phase T – Phase R
  • Up to 8 Three Phase zones
    REVO PC 208 ex: 8 off Star no Neutral or Close Delta Connection
    REVO PC 308 ex: 8 off Star with Neutral

Mishandling the Use of Power Results in Higher cost and Expensive Penalties for Exceeding the Contractual limits. Today, Thanks to REVO PC Technology and our Thyristor Units, all This is Under Control. Key Benefits Include:

• Synchronize the Demand for Primary Power.
• Eliminate the Peak Instantaneous Power
• Bringing the Power Factor Close to 1.
• Minimizes Energy Cost.
• Fieldbus Communication
• Heater Break and Thyristor Short Circuit Alarms.
• A Good Investment Can Save Money.

REVO PC is Capable of Maintaining the Power Below your contractual Limits, Allowing You to Choose the Right Consumption Most Convenient to Your Business.

The post REVO PC Product Details – Reduce Power Peaks Maximise your savings appeared first on Toshcon CD Automation Pvt. Ltd..

REVO PB

Three one phase SCR power controller with power optimization algorithm

REVO PB allows you to reduce the costs of electricity in industrial thermal processes.

REVO PB is able to optimize your industrial electric heating systems and make your production processes more flexible.

With traditional heating systems based on resistors and multi-zone power controllers, when you turn on the load you have a great impact on the peak absorption and when you modulate the load to keep the temperature constant you introduce a lot of disturbances into the electrical network.

This leads to possible malfunctions of the electronic control and penal systems by the energy supplier.

REVO PB power controllers are among the latest in the REVO family expanding REVO PN Family up to 90 A per channel.

This is the ideal unit in cases where it is necessary to control and optimize the power. Its optimization algorithm, like an orchestra conductor, distributes the required power of the individual zones while keeping the total power absorbed on the line as constant as possible.

The power fed into the grid without synchronization looks a lot like a raging river. REVO PB distributes the power demand of the individual zones, maintaining more regular absorption and feeding constant power to the grid, without continuous power peaks.

In multizone applications, this brings several benefits:
– A power factor close to 1
– Power peaks are avoided that lead to exceeding the power contractually established with the utility that supplies energy.
– Stress to all electronic components is avoided by extending the useful life of resistors, power units, wires and potential damage to the system is avoided by reducing the probability of machine downtime.

REVO PB Power Network 3 channels

REVO PB is a multi-channel power unit, specifically designed for multi-zone industrial applications. A basic system consists of a single three-channel module, having the same single-phase connection. Using at least three REVO PB modules for a total of 9 power channels it is possible to balance all three phases. For example: N ° 3 Phase R – Phase S Channels; N ° 3 Phase S – Phase T channels and N ° 3 Phase R – Phase T channels.

At every channel/zone it is possible to connect a single phase load of maximum 35A / 50A / 75A / 90A with a connection Phase – Phase or Phase – Neutral.

For every zone :

• Max voltage 480V and 600V up to 90A
• Communication: RS485 Modbus
• Thyristor unit with high I2T
• Synchronization circuit
• Integrated extra fast fuses
• Digital input and relay output
• High precision current transducer
• HB alarm

Power Network Quality

The insertion of unsynchronized loads on the power line can cause disturbances, such as fluctuations in the mains voltage (flickering), mains holes and losses on the power cables. With the insertion of the algorithm the harmonic components are significantly reduced.

Harmonic component

The management and insertion of unsynchronized loads can lead to an increase in the generated harmonic component (THD). This effect increases losses, generates noise and can generate overheating of power cables.

Even with Zero Crossing firing and discontinuous operation the harmonic components can reach important values.

Optimization of energy costs

Thanks to its control strategy and thanks to the distribution of the power required in the management of multizone loads, REVO PB keeps the Power Factor values close to 1.
A low Power Factor, a high waveform distortion and an increase in harmonic components lead to an increase in the costs of energy consumed.
With the inclusion of the Power optimization algorithm , a reduction in the costs of energy consumed is obtained.

Ready for Industry 4.0

The choice of Modbus RTU as standard communication protocol on the unit is due to the great ease of interfacing with HMI operator panels, PLCs, industrial PCs and other units present on the system which in most cases are already equipped with this communication standard.

Through the use of the TU-RS termination unit it is possible to connect the REVO RT with some of the most common field buses on systems including PROFINET, PROFIBUS DP, Ethernet/IP, Modbus TCP.

The unit is plug and play because it is configured by us according to the specific needs of each customer.

The post REVO PB – Three one phase SCR power controller with power optimization algorithm appeared first on Toshcon CD Automation Pvt. Ltd..

REVO TH

Compact power controller with modular multi-zone SCR

The power controllers REVO TH are one of the latest born into the REVO family.
Despite the formidable compactness, inside there are three independent SCR power units , which thanks to thyristor abundantly oversized in their junctions, they can manage currents up to 90A with a maximum voltage of 600V.

Using Modbus and/or the more common fieldbus, multiple units can be connected to each other and therefore the ideal application area is the control of heating elements on multiple zones such as the simultaneous control of multiple IR lamps.

Other application sectors can be for example:

• Multizone ovens
• Machines for plastics (extruders and extrusion lines, extrusion heads and hot runner mold control units)
• Packaging machines
• Ovens with long, medium and short wave IR lamp

REVO TH integrates THREE independent power control zones in a single product, and includes:

• Three independent single-phase thyristor power controllers
• Fixed high-speed fuses
• Current transformers
• Control mode V – I – V2 – I2 – P
• Input signal in digital mode, no connection jumper inside
• Firing modes: single cycle, half cycle, burst firing, phase angle, delayed trigger, different types of adjustable ramps
• Two analog inputs
• Two digital inputs
• Load and SCR diagnostics
• Current limit function
• Alarm outputs

Ready for Industry 4.0

The choice of Modbus RTU as standard communication protocol on the unit is due to the great ease of interfacing with HMI operator panels, PLCs, industrial PCs and other units present on the system which in most cases are already equipped with this communication standard.

Through the use of the TU-RS unit it is possible to connect the REVO TH with most of the most common field buses on systems including PROFINET, PROFIBUS DP, EtherNet / IP, ModbusTCP.

The unit is plug and play because it is configured by us according to the specific needs of each customer present in the product code.

The post REVO TH – Compact power controller with modular multi-zone SCR appeared first on Toshcon CD Automation Pvt. Ltd..

REVO RT

3-zone PID power controller up to 90A

The REVO RT is a compact power controller unit, which integrates inside a single phase static group for each loop for control of the electrical power.

Each unit manages 3 independent control loops. The unit can be purchased with the diagnostic functions for the load and for the SCRs. In this case there is a amperometric transformer for each channel.

Each power channel is always equipped with extra rapid fuses.

The power inside the unit, current transformer and extra rapid fuses in a single unit save a considerable space inside the panel and time for wiring.

Available in the following currents: 35, 50, 75 and 90A with maximum voltages 480V and 600V.

• REVO RT two zones up to 35A is normally used for packaging machinery.
• REVO RT three zones up to 50A is normally used for plastics machinery.
• REVO RT up to 90A is normally used in Furnaces.

Cutting Wires and Compact Boards to Cut Costs

Have you ever considered the influence of wiring and installation labour costs on the total cost of your project? Well, we propose to halve these costs:
Eliminating wires to be: cut, stripped, numbered, connected, panels to be drilled…
These are all time-consuming operations that greatly affect the final cost. REVO RT saves up to two hours of wiring per temperature control zone.

Save time, money and space:

• REVO RT is an easy-to-install modular multi-zone system that ensures simple maintenance.
• The LEDs on the front of the unit make it easy to detect a fault and replace the unit.
• This can be done even by non-specialised personnel.

With REVO RT you can save working time per zone compared to a system based on discrete controllers. This saving is achieved by considerably reducing the wiring of each zone and the time required for:

• Reading and understanding diagrams.
• Measuring distances.
• Cutting wires.
• Marking and insertion of terminals.
• Panel drilling.

By calculating material costs, hourly labour costs and how many zones are wired in a year, you can immediately calculate the savings the REVO RT system can bring to your organisation.
Furthermore, with the REVO RT system you can drastically reduce the size of your control panels, saving several hundred euros.

Why the modularity 3 is better than 4?

CD Automation wants to propose an approach that focuses designers on the need to better balance the loads on the three phases. When it is possible, it is always better to balance the three phases. This is often difficult with a modularity 4 or 8 zones, which push the designer not to balance the three phases to avoid adding other modules that are underused.

For those applications that necessarily have to use four zones, CD Automation also offers the RT2 two thermoregulation zone model, which has an additional input that can be used for a safety measurement or for measuring the Melt pressure in extruders for plastic materials.

Synchronization, with a 3 zone single phase unit, can be achieved with extreme precision:
The ECO function distributes the power during regulation (<33%) in the set cycle time, this help to avoid all the three loops demanding max power output at the same time. The microprocessor provides a series of configuration and diagnostic parameters, including the current absorbed by the loads, the operating status of the zones, the situation of the alarms, etc.

Microprocessor – Special functions

Ready for Industry 4.0

The choice of Modbus RTU as standard communication protocol on the unit is due to the great ease of interfacing with HMI operator panels, PLCs, industrial PCs and other units present on the system which in most cases are already equipped with this communication standard.

Through the use of the TU-RS termination unit it is possible to connect the REVO RT with some of the most common field buses on systems including PROFINET, PROFIBUS DP, EtherNet/IP™, Modbus TCP.

The unit is plug and play because it is configured by us according to the specific needs of each customer.

Technical specification

Controller Module

• PID temperature controller with Pre Tune, Self Tune and Manual tuning
• Up to three Heating Only or Heating and Cooling PID Loops
• RS485 communication from 19200 to 57600 Baud Modbus RTU protocol.
• Auto/Manual bump less balances.
• Configurable input for Thermocouples and linear Signal.
• Five configurable Relay outputs for Alarm, Cooling output or Motor Start Enable.

Thyristor Module

• Solid State Relay 35, 50, 75 or 90A
• 480V or 600V Max
• Integrated Extrarapid Fuses
• Integrated Current Transformer with Heater Break Alarm Option
• Heatsink + Fan
• Panel Mounting
• Indication LED

The post REVO RT – 3-zone PID power controller up to 90A appeared first on Toshcon CD Automation Pvt. Ltd..